Intelligent Closed-Loop Circulating Water Physical and Chemical Processor Water Quality Control for Metallurgical Industry
Intelligent Closed-Loop Circulating Water Physical and Chemical Processor Water Quality Control for Metallurgical Industry
Brief Description
This comprehensive physical and chemical water processor innovatively integrates cyclone separation, electrochemical catalysis, and intelligent dosing technologies to form a closed loop of "physical pretreatment—precise chemical intervention—effect feedback." The system dynamically adjusts the dosage of corrosion inhibitors and scale inhibitors based on online turbidity, pH, ORP, and other data, achieving water quality stability and minimizing chemical dosage. It is suitable for complex circulating water systems in large-scale chemical and metallurgical industries.
Product Overview
The integrated physical and chemical processing machine, developed in response to the latest national standards for "heating and air conditioning system water quality", combines physical and chemical methods to address the common issues of corrosion, scaling, microbial growth, and water quality deterioration in various industrial and domestic circulating water systems.It integrates green and environmentally friendly physicaltreatment methods, chemical treatment methods, and monitoring systems to form a new generation of advanced circulating water comprehensive treatment equipment.
Technical Advantages
The integrated physical and chemical processing machine comprising physical field treatment unit, chemical treatment unit, multifunctional water quality online monitoring unit, and automatic control unit, this unit offers advanced technology solutions.
Technical Parameters
| Technical Parameters | |
| Corrosion Rate Control | Carbon Steel:<0.07 mm/year Stainless Steel, Copper Alloy:<0.005 mm/year |
| Fouling Thermal Resistance | Open circulating cooling water system: <3.44×10⁻⁴m²·K/W; Closed circulating water system: <0.86×10⁻⁴m²·K/W |
| Scale Prevention and Removal Rate | >98% |
| Sterilization and Algae Eradication Rate | >99% |
| Filtration Efficiency | 100% |
| Filtration Accuracy | 50~800μm (Standard: 200μm for chilled water, 300μm for cooling water) |
| Concentration Ratio | Determined based on replenishment water quality and system requirements |
| Working Pressure | 1.0MPa, 1.6MPa, 2.0MPa (selected based on system pressure) |
| Operation Control | Fully Automatic/Manual Operation |
| Automatic Control System | PLC + touch screen (optional) |
| Communication Interface | Passive dry contact (standard) / RS485 interface (optional) |
| Mean Time Between Failures (MTBF) | 50,000hours |
| Electrical Parameters | Power Supply: AC220V 50Hz |
| Safety Insulation Voltage | 5000V |
| Pressure Loss | Pressure loss: 0.01MPa ~ 0.02MPa; Final Resistance: <0.04MPa |
| Equipment Material | Main Body: Carbon Steel; Filter Body: Stainless Steel 304 |
| Blowdown Control | Dual sewage discharge: Conductivity-guided water quality discharge (standard), differential pressure-guided impurity discharge (optional); Sewage backwash time: 15seconds~45seconds (adjustable) |
Equipment Model
| Model | Inlet diameter DN1, Outlet diameter DN2 | Processing flow rate(m³/h) |
| SYS-80B1.0JZWH- | 80 | 18-45 |
| SYS-100B1.0JZWH- | 100 | 45-70 |
| SYS-125B1.0JZWH- | 125 | 70-100 |
| SYS-150B1.0JZWH- | 150 | 100-158 |
| SYS-200B1.0JZWH- | 200 | 158-280 |
| SYS-250B1.0JZWH- | 250 | 280-440 |
| SYS-300B1.0JZWH- | 300 | 440-640 |
| SYS-350B1.0JZWH- | 350 | 640-865 |
| SYS-400B1.0JZWH- | 400 | 865-1130 |
| SYS-450B1.0JZWH- | 450 | 1130-1430 |
| SYS-500B1.0JZWH- | 500 | 1430-1800 |
| SYS-600B1.0JZWH- | 600 | 1800-2600 |
| SYS-700B1.0JZWH- | 700 | 2600-3500 |
| SYS-800B1.0JZWH- | 800 | 3500-4500 |
Application Areas
Cooling circulating water systems, Chilled water circulating water systems, Heating circulating water systems, Industrial circulating water systems
Company Profile
Beijing SYS Science & Technology Co., Ltd was founded in 2000 and is an innovative comprehensive service provider specializing in integrated water environment governance. Adhering to the mission of "taking water treatment as its own responsibility", SYS continuously optimizes and innovates core technologies and services from a systematic perspective, based on its proprietary core technologies and 25 years of experience in water environment governance. It has established a full-lifecycle integrated management service system covering "consultation, planning, design, manufacturing, implementation, and operation", and possesses strong market competitiveness in fields such as basin planning and governance, construction and upgrading of urban and industrial park sewage treatment facilities, water quality improvement of rivers, lakes and landscapes, black and odorous water treatment, rural sewage treatment, and circulating water system treatment.
Rooted in China and serving the world, SYS has carried out exchanges and cooperation with more than 20 countries and regions globally. Over the past 25 years, it has participated in the construction and operation of more than 1,000 water resources projects and over 5,000 circulating water projects.
As a national high-tech enterprise, SYS has successively overcome key technical challenges such as ultra-limit nitrogen removal, ultra-limit phosphorus removal, low-temperature sewage biological treatment, sludge source reduction, and micro-polluted water treatment through continuous R&D and technological accumulation. It holds 124 independent intellectual property rights, including 24 invention patents. Its three core proprietary technologies—Rapid Separation Biological Treatment Technology, Spore Transfer Technology, and Ion Balance Device Technology—have been evaluated by experts from the Ministry of Science and Technology as reaching the international advanced level and leading domestic level overall.
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